MEM

PROJECT

MEM

Machine Energy Monitoring
PROJECT LEAD

Nicola Longo

CONCEPT

The research project explores energy management in industrial operations, focusing on Machine Energy Monitoring (MEM) to enhance efficiency and sustainability. Its primary goal is to monitor and optimize the energy consumption of industrial robots, reducing operational costs and environmental impact.

Through the MEM system, real-time energy data will be collected—data that is essential for predictive maintenance and extending the useful life of machine components. Initially applied to a robotic arm, the project aims to define a scalable architecture capable of adapting to various machines and integrating into centralized processing units, making the solution flexible and cost-effective for industry.

CONTEXT

This research targets energy efficiency in industrial environments by implementing the Machine Energy Monitoring (MEM) approach. The project focuses on tracking energy usage in industrial plants, particularly in robotics, to improve operational efficiency, reduce costs, and lessen environmental impact.

Robotics plays a pivotal role in production processes across all sectors. Detailed energy data analysis, real-time monitoring, and the application of advanced technologies are key components of this initiative. The study will deepen understanding of how MEM can be a catalyst for sustainable and efficient industrial production, also from a machine maintenance perspective. Since energy consumption is a fundamental metric for determining maintenance cycles, it can help maximize component usage and reduce the need for replacements.

While the project's core use case is the energy monitoring and optimization of a robotic arm, particular emphasis is placed on creating an architecture that can accommodate different types of machinery in the future. To ensure the tool is user-friendly and sustainable, significant effort will go into integrating the developed technologies into the robot’s centralized processing unit.

Beneficiari

OBJECTIVES AND EXPECTED RESULTS

The project aims to monitor real-time energy consumption of industrial robots and to analyze the data collected in order to optimize efficiency and reduce both costs and environmental impact.

Key expected results:

  • Energy Efficiency: Reduce energy usage in production cycles, enhancing sustainability and lowering emissions.
  • Predictive Maintenance and Component Optimization: Use consumption data to plan maintenance based on actual wear, minimizing material waste and extending the life of equipment.
  • Scalability: Design a monitoring architecture adaptable to various types of industrial machines, ensuring flexibility for plants of different sizes.
  • Customer-Oriented Integration: Embed MEM technologies into robotic systems to make the tool accessible and user-friendly, fostering environmentally responsible production.

KEY FIGURES

15

RESEARCHERS INVOLVED

12

PROJECT DURATION

4

NUMBER OF WORK PACKAGES (WPS)

2

STARTING TRL

4

FINAL TRL