IMPROVE

PROJECT

IMPROVE

Bridging Predictive Maintenance and Machine Learning for Enhanced Performance and Sustainability
CONCEPT

IMPROVE implementa un sistema predittivo che ana- lizza dati da Controller Logici Programmabili (PLC) mediante un'architettura di API e middleware interoperabile, arricchita dall'integrazione di Fiware e algoritmi ML per un approccio proattivo alla gestione operativa. Gli elementi chiave: recupero dei dati tramite API e integra- zione con PLC; piattaforma interoperabile con Fiware; gestione dei dati con backend e implementazione di logiche dinamiche; definizione dei canali informativi e implementazione di logiche di controllo; integrazione di algoritmi di machine learning; gestione degli alert e presentazione dei dati; flessibilità nei dati di input.

CONTEXT

IMPROVE addresses the development of Machine Learning models and technological solutions to support predictive maintenance and sustainability in the manufacturing industry.

Manufacturing environments rely on complex machinery and specialized equipment that require regular maintenance to ensure optimal performance.
By leveraging machine learning algorithms for predictive maintenance, companies can shift to proactive maintenance strategies, minimizing downtime and enhancing the efficiency of their operations.

Beneficiari

OBJECTIVES AND EXPECTED RESULTS

The main objective of the project is to prevent failures and degradation in industrial equipment, optimizing reliability, resource use, and reducing the company’s carbon footprint.

The solution will consist of a predictive system that analyzes PLC data through a modular and interoperable architecture, integrating Fiware and machine learning for smart and adaptive operational management.

Key challenges addressed:

  • Managing heterogeneous data
  • Implementing a dynamic data model updated in real-time
  • Supporting federated learning to train ML models on sensitive, locally stored data
  • System interoperability through middleware for unified communication
  • Centralized platform for data visualization and management

The final result will be the release of an alpha version of the integrated platform in a real-world production environment.

Evaluation parameters for the alpha version:

  • Availability of all functionalities as defined in the platform architecture
  • General progress of the platform development in line with initial user requirements
  • Validation through testing with clients, internal staff, and other stakeholders

KEY FIGURES

9

RESEARCHERS INVOLVED

1

NEW HIRES EXPECTED

12

PROJECT DURATION

5

NUMBER OF WORK PACKAGES (WPS)

3

STARTING TRL

5

FINAL TRL