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IDRHeS

PROJECT

IDRHeS

A methodology based on Artificial Intelligence and Computational Fluid Dynamics for the design of lattice-structured heat exchange cells, exploiting the geometric freedom of Additive Manufacturing using recycled metal alloy powders to improve aesthetics, energy efficiency, and comfort. The aim is to develop customizable and sustainable "Made in Italy" products that inspire admiration, trust, and desire.
PROJECT LEAD

Filippo Defina

CONCEPT

The IDRHeS project proposes the development of an innovative methodology for designing elementary heat exchange cells with a lattice structure, using Additive Manufacturing (AM). The process integrates:

  • Artificial Intelligence (AI)
  • Computational Fluid Dynamics (CFD)
  • Experimental data from test samples designed through Design for Additive Manufacturing (DfAM)

This synergy enables the design of cells that optimize energy efficiency and geometry, overcoming the limitations of traditional manufacturing methods.

CONTEXT

IDRHeS develops an innovative methodology for the design of heat exchange cells via 3D printing, combining AI and CFD to create advanced geometries that improve energy efficiency while addressing aesthetic and design needs—key pillars of Made in Italy. The project uses recycled materials, reducing the need for physical prototypes and supporting environmental sustainability.

Applications range from mechanical and furniture sectors to technical fashion, with positive impacts on local economies and employment, encouraging customized production and reducing dependence on global supply chains.

Beneficiari

OBJECTIVES AND EXPECTED RESULTS

The primary goal of IDRHeS is to overcome the constraints of traditional manufacturing, by developing a new methodology for lattice structure design that combines:

  • Additive Manufacturing (AM)
  • Artificial Intelligence (AI)
  • Computational Fluid Dynamics (CFD)
  • Experimental validation

Key expected results include:

  • Development of eco-oriented AM-printable lattice cells, using recycled metal powders
  • Automated generation of cell models optimized for heat exchange via AI and CFD
  • Waste reduction and greater energy efficiency, decreasing environmental impact
  • Evaluation of powder degradation effects and optimization of heat exchanger design through AI to minimize physical testing
  • Improved sustainability by lowering resource consumption and environmental footprint

These innovations aim to foster the adoption of sustainable manufacturing, particularly for heat exchangers, designer thermal radiators, and technical wearables, boosting the visibility and desirability of sustainable Made in Italy products.

KEY FIGURES

11

RESEARCHERS INVOLVED

2

NEW HIRES EXPECTED

12

PROJECT DURATION

4

NUMBER OF WORK PACKAGES (WPS)

2

STARTING TRL

4

FINAL TRL

Contact us

Project n.: PE_00000004
MADE IN ITALY CIRCOLARE E SOSTENIBILE
Tax Code. 97931690156

Contact

Registered headquarters Piazza Leonardo da Vinci, 32, 20133 Milano
Operative headquarters Via Copernico, 38, 20125 Milano | Edificio C – Piano 1
Southern office Corso Nicolangelo Protopisani, 70, 80146 Napoli | Laboratorio Ricreami CESMA – Università degli Studi di Napoli Federico II