3D – ECOCORE

PROJECT

3D – ECOCORE

Bio-inspired sandwich composites with 3D-printed biodegradable cores
START DATE
April 2023
END DATE
April 2025
PROPOSER
Alma Mater Studiorum – University of Bologna
PARTNERS
Politecnico di Torino, University of Florence
CONCEPT

The 3D-ECOCORE project aims to revolutionize sandwich composites by developing bio-inspired cores produced through 3D printing with biodegradable materials.
Inspired by the microstructure of the sea urchin skeleton, it introduces optimized Voronoi geometries to enhance shear strength, buckling resistance and impact performance, while reducing environmental impact through the use of sustainable materials.

The concept integrates FEM simulations, advanced additive manufacturing techniques, and sustainability analyses to deliver innovative and circular solutions.
Applications include luxury furniture in the naval and aeronautical sectors, as well as restoration and conservation structures — combining mechanical performance and sustainability to meet the growing demand for lightweight, durable, and eco-friendly materials.

Modello di core stampato (Immagine Proprietaria)
Modello di core stampato (Immagine Proprietaria)
CONTEXT

3D-ECOCORE is focused on the development of sustainable, high-performance sandwich composites using bio-inspired cores and biodegradable 3D-printed materials.
The sea urchin’s skeletal microstructure serves as a model to enhance structural performance in terms of shear, compression, and impact resistance — while lowering environmental impact.
The project merges advanced materials and additive manufacturing technologies to address challenges in adhesion, recyclability and biodegradability, aligned with circular economy goals.
Target sectors include transportation, cultural heritage restoration, and other fields requiring lightweight, durable and sustainable solutions.

Scheletro Riccio di Mare vs Struttura Composito Sandwich (Immagine proprietaria)
Scheletro Riccio di Mare vs Struttura Composito Sandwich (Immagine proprietaria)

Beneficiari

OBJECTIVES AND EXPECTED RESULTS

Main Objectives:

  • Development of bio-inspired cores: design innovative Voronoi geometries to improve performance by 25%
  • Use of biodegradable materials: reduce carbon footprint by 30%
  • Bonding optimization: improve core-to-skin adhesion by 20%
  • Sustainability assessment: demonstrate 25% emission reduction and 100% biodegradability

Expected Results:

  • Increased mechanical performance of cores vs. traditional benchmarks
  • Lighter, higher-performing, and more sustainable sandwich composites
  • Applicability in sectors such as aerospace and restoration

KEY FIGURES

8

RESEARCHERS INVOLVED

3864

RESEARCH HOURS

15

PROJECT DURATION

3

NUMBER OF WORK PACKAGES (WPS)

3

STARTING TRL

4-5

FINAL TRL